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PV Powered, Inc.
150 SW Scalehouse Loop
Bend, OR 97702 USA
(541) 312-38326/22/2011 11:14:05 AM
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PROPRIETARY INFORMATION
PROPRIETARY INFORMATION
PVP260kW and PVP250kW System Diagram
PROPRIETARY INFORMATION
PROPRIETARY INFORMATION
PROPRIETARY INFORMATION
PROPRIETARY INFORMATION
JLO 04/02/09
AC SURGE
DC DISCONNECT
S2
1 2
1 2
1 2
1 2
1 2
1 2
12
34
56
POS_IN
1
POS_OUT
3
NEG_OUT
4
NEG_IN
2
A_OUT
1
B_OUT
2
C_OUT
3
A_IN
4
B_IN
5
C_IN
6
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3 4
5
6
AC SURGE STATUS
480Vac48Vdc @ 960W
AC DISTRIBUTION
COMM-X
DC DISTRIBUTION
DC SURGE
DC SURGE STATUS
GND
12
R7
12
R8
12
R9
GROUND FAULT FUSE
24Vdc @ 100W
SECONDARY 24V SUPPLY
1 2
48V CONTACT POWER
GND
PLC COIL
INTERFACE
3A
15A
15A
INVERTER ON/OFF
DISPLAY PAUSE/SCROLL
GND
AC DISCONNECT
DC FILTER
DC CONTACTOR
Y-Y ISOLATION XFMR
SWITCHING
8A 600V FUSES
20A 600V FUSES
+
+
+
A PHASE CT
B PHASE CT
C PHASE CT
A PHASE CT
B PHASE CT
C PHASE CT
GND
MODBUS 2-1
MODBUS 3-2
MODBUS 2
508 Panel
Modbus 1
1
2
1
2
3
1
2
3
4
5
6
7
8
24V
GND
Modbus
Ethernet
MODBUS 2-3
1
2
3
4
5
6
7
8
9
MODBUS 1-2
CAT5
480Vac
DC 1
DC 2
DC 16
DC 3
DC 4
DC Current Meter
Modbus 4
24V
MODBUS 3-4
3 PHASE 480V
480Vac
Modbus 3
3 Phase V Sense
MODBUS 3-4
Modbus
Ethernet
Headers are for field
connections.
Load Rated
Load Rated
DC CONT STATUS
DC CONTACT DRIVE
AC CONTACT STATUS
AC CONTACT DRIVE
VA L-N
VB L-N
VC L-N
VOLTAGE MEASURE
TO CONTROL
SOFT START DRIVE
OPTIONAL
OPTIONAL
OPTIONAL
OPTIONAL
DC OK
DC OK
15A
15A
Power In
24V
48V POWER IN
AC CONTACTOR
SOFT START
CONTACTOR
RJ 45
RS 485
RS 232
COMMUNICATION
48V STATUS
24V STATUS
48V CONTACT POWER
48V CONTACT POWER USER INPUT 1
USER INPUT 2
VFD Data
INTERFACE
DISPLAY
48V CONTROL POWER
5A
GND
THRESHOLD
DETECT
DC MEASURE
PV MEASURE
PRECHARGE
GFDI
TO CONTROL
1
2
3
4
5
6
7
PLC COIL
INTERFACE
CONTROL CENTER
+
+
+
DC IN
3 PHASE AC OUT
DC+
DC-
ABC
RIPPLE
CAPS
48V CONTACT POWER
GND
1 2
AUX NO
AUX NO
Controller
OK
FAULT
PWM
I/O Ext.
10V
5V
3.3V
Power Dist.
+15V
-15V
5V
Comm
ACT
Modbus
Status
RESET POST
48V Link
GND
AC FILTER
12
34
56
GND
INSTALLER
INDUCTORS
TO CONTROL
PRIMARY 48V SUPPLY
INSTALLER LANDINGS
DC- CKT1
DC- CKT2
DC- CKT3
DC- CKT19
DC- CKT20
16 CIRCUIT COMBINER
4 CIRCUIT COMBINER
OPTIONAL
OPTIONAL
8 CIRCUIT COMBINER
OPTIONAL
DC+ CKT1
DC+ CKT2
DC+ CKT3
DC+ CKT4
DC+ CKT13
DC+ CKT14
DC+ CKT15
DC+ CKT16
DC+ CKT1
DC+ CKT2
DC+ CKT3
DC+ CKT4
DC+ CKT5
DC+ CKT6
DC+ CKT7
DC+ CKT8
DC 1
DC 2
DC 3
DC 4
DC 13
DC 14
DC 15
DC 16
DC 2
DC 3
DC 4
DC 5
DC 6
DC 7
DC 8
DC 1
A PHASE
B PHASE
C PHASE
GROUND
480Vac, 3 phase, 60Hz
260kW to Grid/Utility
265-500Vdc, 600Vdc Max
1030A Max
Revenue-Grade
Power Meter
SERVICE
COM PORT
FAN DRIVE 1
FAN TACH 1
FAN DRIVE 2
FAN DRIVE 3
FAN TACH 2
FAN TACH 3
TO CONTROL
48V METER
48V METER
PWM
HEATSINK TEMP
DESAT
IGBT DRIVE
TO CONTROL
SERVICE FUSES
15A
CAT5
MODBUS 3-4
MODBUS 3-4
DC SURGE STATUS
DC CONT STATUS
DC CONTACT DRIVE
AC CONTACT STATUS
AC CONTACT DRIVE
SOFT START DRIVE
AC SURGE STATUS
48V STATUS
24V STATUS
DC MEASURE
PV MEASURE
PRECHARGE
GFDI
A PHASE CT
B PHASE CT
C PHASE CT
PWM
HEATSINK TEMP
DESAT
VA L-N
VB L-N
VC L-N
RJ 45
RS 485
RS 232
USER INPUT 1
USER INPUT 2
VFD Data
FAN DRIVE 1
FAN TACH 1
FAN DRIVE 2
FAN DRIVE 3
FAN TACH 2
FAN TACH 3
CONTROL CENTER
Load Rated
Load Rated
GND
GROUND
DC BULKHEAD MAGNETICS COMPARTMENT
TO CONTROL
DRIVE BAY
AC BULKHEAD
LANDINGS
A PHASE CT
B PHASE CT
C PHASE CT
CURRENT MEASURE
TO CONTROL
400A FUSING
100A FUSING
200A FUSING
DC POSDC NEG DC POSDC POS
Revenue-Grade
1
13
4
6
3
7
14
12
5
8
10
11
VFD 4x20 Character
PV Powered, Inc. CONFIDENTIAL &PV Powered, Inc. CONFIDENTIAL &
PV Powered, Inc. CONFIDENTIAL & PV Powered, Inc. CONFIDENTIAL &
600Vac Inverter includes 480V
transformer for components below.
480/600Vac, 3 phase, 60Hz
250kW to Grid/Utility
20720 Brinson Blvd
Bend, OR 97701
541 312 3832
www.pvpowered.com
OTHER FUSING OPTIONS:
20 x 75A
10 x 150A
5 x 300A
CUSTOM
DC+ CKT1
DC+ CKT2
DC+ CKT3
DC+ CKT4
- 97-600100-28-C 1
- Acronyms and Abbreviations 7
- Table of Contents 9
- List of Tables 11
- List of Figures 12
- 1. Introduction 15
- 1.2 Product Characteristics 16
- 1.3 Product Features 16
- Card Cage Assembly 18
- Controller PCB 18
- Power Distribution PCB 18
- Communications PCB 18
- Figure 1-4 AC Sub Panel 19
- AC Sense & DC Power 20
- Supply Fuses 20
- Power Supply Fuses (optional) 20
- Soft Start Fuses 20
- DC Sub Panel 21
- AVERTISSEMENT 22
- 2. Safety 25
- 2.3 Personal Safety 29
- 2.4 Wiring Requirement 29
- PRUDENCE 31
- Model 480VAC 600VAC 32
- 3. Planning 35
- 3.4 Conduits and Conductors 36
- CAUTION 38
- WARNING 38
- 3.7 Grid Interconnection 39
- 3.8 Monitoring 39
- 3.10 PV Array Input 40
- 4. Installation 41
- Figure 4-2 Screen Check 43
- Figure 4-7 Screen Inspection 44
- Figure 4-9 Fan Inspection 45
- 4.3 Setting and Anchoring 46
- 4.4 Conduit Entry 47
- 4.5 Electrical Connections 48
- 2 inch straight 49
- Lower cabinet 49
- PVP250kW 400A 350A 52
- PVP260kW 400A N/A 52
- PVP260kW-LV 400A N/A 52
- 480VAC 422VAC – 528VAC 52
- 600VAC 528VAC - 660VAC 52
- 4.7 DC Wiring 55
- 1 2 3 4 5 6 7 8 58
- 4.4 Conduit Entry 59
- Chapter 5, Modbus 60
- Network Installation 60
- C. Connect the Modbus cable 64
- Table 5-4 Biasing Enabled 67
- Modbus Register Maps 70
- 6. Operation 77
- Initialize 79
- Disabled 79
- 6.5 Shutdown Procedure 84
- Figure 7-1 Air Intake Hood 87
- 7.5 Faults and Warnings 88
- 7.6 Troubleshooting Faults 90
- Start Up Procedure 92
- Status LED Lights 93
- Figure 7-7 Comm X PCB Lights 94
- DNS Failure Long-Short-Short 95
- Torque Values, and Wire Sizes 96
- Appendix A - Specifications 97
- Appendix B - Wiring Diagram 99
- 3 PHASE AC OUT 100
- INSTALLER 100
- INSTALLER LANDINGS 100
- LANDINGS 100
- APPENDIX C 102
- 10-810006-06 103
- WEIV MOTTOB 104
- Values, and Wire Sizes 108
- DC Subcombiner Inputs 112
- Requirements Checklist 114
- Appendix F - Efficiency Curves 116
- CEC Efficiency = 96.5% 117
- CEC Efficiency = 97.0% 118
- Limited Warranty 124
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